Kayaks
Where DesignKayaks are made
Our factory is located in the city of George. It is situated near the famous surf spot Victoria Bay in the middle of the scenic Garden Route. The factory is 100% owned by DesignKayaks International.
With modern roto moulding techniques based on temperature control we produce high quality 3-layer PE sea kayaks. All stages are computer controlled and monetized to secure a consistent high quality. All kayak are moulded with a relentless eye on quality. Each model has its own unique program and specifications.
To ensure the complex 3-layer moulding is perfect, data is closely monitored by our expert manager at the factory Jurgens Fourie.
With our carefully mixed recipes we are able to create both light, durable, stiff and beautiful sea kayaks in a wide range of colors.
We take pride in creating a consistent and super high quality sea kayak that makes our kayaks suitable for any conditions around the world.
Making a high end 3-layer PE sea kayak is a complex proces where many factors need to be kept in check to get a perfect result each time.
While the computer is the core to secure high quality in the moulding process it takes a steady hand and a keen eye to fit bulkheads, lines, bungees and a seat perfectly into a kayak. The assembly of our kayaks once the hull is moulded is always done manually by one of our trained assemblers.
Even though many things can be controlled and managed by computers, Shanick’s skilled human touch is crucial when the hull is finished and the kayak needs to be assembled.
Our factory is one of the key elements in our business model. To lower cost in the supply chain for our partners around the world, they buy directly from the factory.
The kayaks are then shipped anywhere in the world from George. This means that we can bypass distributors and agents that would otherwise need a cut. This is the way we ensure that you get a high quality product.